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Make A Funky Butcher`s Block
A few seasons ago, Handy Andy made a butcher`s block on one of our Changing Rooms episodes. It`s proved a popular addition to the kitchen so we`ve decided to feature the butcher block here and give you some tips on how you can make it yourself.
In the picture shown at the right, the butcher`s block has been painted with Dulux Wash & Wear 101 gloss acrylic `Sardinia` (pale blue.)
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What You`ll Need:
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8 x 675mm-long 40mm x 90mm dressed pine timber (for legs) |
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2 pieces 755mm-long 40mm x 90mm dressed pine timber (for rails) |
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2 pieces 510mm-long 40mm x 90mm dressed pine timber (for rails) |
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4 pieces 270mm-long 40mm x 90mm dressed pine timber (for braces) |
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352 x 120mm-long pieces 40mm x 40mm dressed pine timber (for top) |
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4 pieces 100mm-long 40mm x 40mm dressed pine timber (for stays) |
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1 piece 600mm x 800mm 18mm-thick MDF (for shelf) |
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4 trolley wheels
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Step 1: Make the legs
To make the legs drill six holes through one leg piece. Glue and screw into a second piece. Repeat three times. To make braces, mitre a 45° angle on each end of the four 270mm blocks. |
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Step 2: Set up rails and legs in position
Set up rails and legs in position upside down. Mark 4mm in from outside edge of each leg. Drill holes at a 45° angle through rails and screw into legs. Slot braces into corners and screw through into rails to secure.
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Step 3: Cut a 45mm by 25mm notch in each corner of MDF board shelf
Cut a 45mm by 25mm notch in each corner of MDF board shelf. Slot into position 120mm up from leg ends and screw through bottom of shelf at a 45° angle into legs to secure. Screw a trolley wheel on the end of each leg. Paint frame as desired.
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Step 4: Spread Selleys Aquadhere on sides
Spread Selleys Aquadhere on sides of 22 of the 120mm-long blocks and press together into a row. Working quickly, continue to glue and place 15 more rows of blocks to create a top 930mm by 680mm.
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Step 5: Brace up
Brace up with four planks padded with news-paper and cramp. Place on a hard, flat surface and hammer blocks down evenly. Turn right-side up. Tighten clamps. Mix a little sawdust with wood glue. Rub into gaps between blocks to fill. Leave to dry. Remove clamps. Sand top with a belt sander and sand or router edges to a gentle curve. Place upside down on a flat surface. Position legs centrally on top. Position the four stay blocks within the frame and screw through into bottom of block. Turn frame right-side up. Slot top into place.
Now that your butcher`s block is complete, you need to select a finish for it. Briwax Danish Oil is one option. Apply 2 or 3 it according to the manufacturers instructions. You`d need 2 or 3 coats. Allow it to dry for at least 24 hours before using it. Briwax 2000 (Toluene free) is another option. These products are available from your local Mitre 10 store.
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Limitation of Liability
This project has been produced to provide basic information and our experienced staff are available either in-store, or via phone or email, to answer any questions you may have. As this information is generalised Mitre 10 is not responsible for the application of the principles in any particular case, as the contents of this project may need to be modified for the particular site and circumstances. Consumers should always ensure that they comply with any local body bylaws that pertain to any construction project and consult a qualified tradesperson where expert services are required. |
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